=== dc2018-12-0028-series-of-2018-pages-041.ppm === g. Pillaring methods shall eliminate pillar points and pillars that project towards the break line. h. When recovering adjacent pillars left and right from the same opening, mining shall be completed in one (1) such pillar lift and the openings posted off with at least two (2) rows of breaker posts on not more than 1.0 meter centers before operations are started in the second pillar. F. Open End Pillaring Rule 141 The following criteria shall apply to open end pillaring: a. At least two (2) rows of breaker posts shall be installed between the lift being started and the gob on not more than 1.0 meter centers before the initial cut is made and shall be extended to within 2.1 meters of the face. The width of the roadway shall not exceed 4.2 meters. b. If the roof in open end pillaring has a tendency to hang, the roof shall be allowed to collapse, or cribs shall be installed in addition to the break line posts between the active lift and the hanging area. The cribs shall be set not more than 2.4 meters apart. Heavy duty hydraulic jacks installed at centers close enough to give equivalent support may be substituted for cribs, if such jacks are removed remotely. G. Natural Arched Roof Support Rule 142 The following criteria shall apply to mining systems employing continuous mining machines designed to give natural roof support by means of an arched roof: a. Where coal roof other than that included in the arch is necessary for roof support, at least 15 centimeters of coal roof shall be maintained at all times. In the event that less than 15 centimeters of coal roof is encountered, all work in such places shall be suspended, the continuous miner withdrawn, and artificial roof support installed. b. Prior to the development of the fourth entrance to a four-way intersection, artificial roof supports shall be installed in roof between the tangents of the arches in the entry. c. Additional support shall be installed in area where the width of opening is to exceed the normal cutting width of the continuous mining machine. d. All areas where arch is broken shall be considered as having unsupported roof. No work shall be done in these areas until artificial roof supports have been installed. 2018 Coal Mine Safety and Health Rules and Regulations Page | 41 of 133 === dc2018-12-0028-series-of-2018-pages-042.ppm === Section 7: Hoisting A. Hoisting Operator Rule 143 Only experienced hoisting operators and workers duly qualified by the employer shall be allowed to discharge the duties of hoistman or hoisting operator. Rule 144 The hoisting operator shall comply with the following requirements: a. Pass a physical and medical examination by the duly licensed physician of the employer showing that he is physically normal in heart, sight, hearing, lungs, mind, and that he has no physical or mental defects. The examination shall be of recent date, not more than thirty (30)-days previous to his employment as hoisting operator. Show competency in an actual test in handling the hoist and knowledge of hoisting procedure in its many phases. Shall know and be able to carry out all hoisting signals or code. Shall submit to a periodic re-examination by the duly licensed physician of employer at intervals not exceeding six (6) months. Rule 145 Duties of the hoisting operator: The hoisting operator shall comply with the following rules: a. b. Physically and mentally fit. Free from the influence of liquor, narcotics, prohibited drugs, or any substance that may cause intoxication. Familiarize himself with and strictly comply with the requirements of all safety rules and regulations pertaining to the discharge of his duties. At the beginning of each shift, examine and inspect the hoist and accessory hoisting apparatus and report immediately to his supervisor any part that is not functioning normally. Do not run the hoist or hoisting apparatus if by doing so may endanger the safety of workers and/or may cause damage to the apparatus. Be immediately in-charge of his engine at all times and not delegate any of his duties to any other person except to the trainee under his supervision and designated for this purpose by the company authorities. 2018 Coal Mine Safety and Health Rules and Regulations Page | 42 of 133 === dc2018-12-0028-series-of-2018-pages-043.ppm === g. Carefully watch his engine and all machinery under his charge. h. Prohibit from conversation with any one or distract himself while his engine is in motion, or while attending to signals except when receiving orders or instructions. —e Exclude anyone from the hoist room except those who are authorized. j. Run his engine according to safe practices. k. Do not answer any signal not included on the signal list. 1. Do not move a cage, skip or bucket unless a proper signal is received. m. Always return or acknowledge the proper signal that he receives. n. After returning the signal, wait for a while before finally hoisting or lowering the cage, skip or bucket. o. Not accept hoisting instruction by telephone unless made by a person authorized to give instructions. p. Cages or skips shall be placed in balance before hoisting workers. q. Cages or skips carrying workers shall not be "on the brakes." r. When the hoist has been shut down for a period of time, check all apparatus by operating the cage through the full length of the shaft before hoisting or lowering workers. s. After any repair in the shaft, run an empty cage, skip or bucket or other apparatus up and down the shaft. No regular work shall be done through the shaft until it has been found to be in safe condition. t. Before leaving the post, secure position of cage, skip or bucket or other hoisting conveyance at least three (3) meters above the collar of the shaft, or a level or station. pe Ma EE ee LE PT mae hE Pe Rare alee NT Beng ed Tener pM eRe elt RA ie = a OEE thle dade dat anand Talia oigpiald aoapiek u. Prohibit oiler to oil the engine while in motion. v. Periodically check the indicator or marker of the hoist cable with the actual level locations. w. Report in details changes or adjustment in hoist equipment to the succeeding hoisting operator and record such adjustment in a log book duly noted by the immediate supervisor, 2018 Coal Mine Safety and Health Rules and Regulations Page | 43 of 133 === dc2018-12-0028-series-of-2018-pages-044.ppm === B. General Hoisting Rules Rule 146 Rule 147 Rule 148 Rule 149 Rule 150 Rule 151 Rule 152 Rule 153 Rule 154 Rule 155 Rule 156 Rule 157 Rule 158 Rule 159 2018 Coal Mine Safety and Health Rules and Regulations Maximum hoisting speeds, loading capacities and corresponding signal codes for materials and rocks shall be fixed by the Operator and shall be posted in the hoist room. The maximum speed for hoisting or lowering workers shall not exceed the designed speed of the hoist equipment. A log book of hoist equipment shall be maintained wherein all shift entries shall be made by the hoisting operator. When hoisting of workers, and supplies and materials is done through a shaft or winze or raise more than twenty (20) meters deep, proper safety devices shall be installed to protect the hoisting apparatus from over-winding. The Operator shall determine the number of workers allowed to ride at one time. The maximum number of workers allowed to ride on a trip shall be posted at each landing place and the requirements shall be strictly enforced. Hoisting or lowering workers through a vertical shaft or winze 30 meters or deeper shall not be permitted unless an iron-bonneted safety cage, skip or bucket is used, except when shaft or winze sinking operations are in progress. No one shall get into or out of the cage, skip or bucket while it is in motion or after the signal to move has been given to the hoisting operator. Hoisting and lowering of loose materials and supplies shall be securely fastened by any rigging equipment such as binders, safety cables and chains. The end of tools, timber or other materials projecting out of the cage and handled through the shaft shall be securely fastened or lashed to the hoisting rope or upper part of the cage, skip or bucket. Drill steel or other materials must be placed far enough from the collar of the shaft or other opening, to prevent it from falling down. The perimeter of the collar shall be provided with railings or fence. No workers shall be allowed to ride on the bail of the skip. Workers before riding on the cage shall properly line up without crowding or pushing one another and once on the cage they shall face the bell chord signal. Workers shall not be allowed to ride on boards placed across the top skips. These boards shall be placed inside the skip. Page | 44 of 133 === dc2018-12-0028-series-of-2018-pages-045.ppm === Rule 160 Rule 161 Rule 162 Rule 163 Rule 164 Rule 165 Rule 166 Rule 167 Rule 168 Rule 169 Rule 170 Rule 171 Rule 172 Rule 173 Rule 174 Only the cage operator shall make the signal in a cage except in cases of emergency in which the loss of life is at stake. All cages shall be designed and constructed with maximum safety considerations. Only authorized persons shall be allowed to ride on a cage or skip when explosives, tools, equipment and other materials are being transported. No open light is permitted in the cage. Heavy machinery or equipment that is being loaded into or unloaded from the cage shall be secured with chains, landing gears, or other devices. Emergency brakes shall be installed aside from the hoist brake. Both brakes shall be tested at every change of shift. Only safety hooks, shackles or proper attachment shall be used for bucket, cage or skip or other conveyances. All cages or skips shall be provided with an emergency cable or chain sling or any other safety device as an additional precaution to prevent the skip or cage from falling in the event of the failure of the clevis pin. Safety catches or dogs of cages shall be inspected and drop tested at least once every three (3) months, under conditions similar to the failure of the rope or apparatus connecting the cage or skip and the hoisting rope. Safety catches or dogs of cages or skips shall be provided except on cages or skips with three (3) or more cables are used. Self-dumping cages, platforms, mine cars or other devices that may tilt shall not be used for transporting of workers. An attendant shall be on duty at the surface when workers are being hoisted or lowered at the beginning or end of each operating shift. Precautions shall be taken to protect workers working in shaft sumps. The door of automatic elevators shall be equipped with interlocking switches so that the elevator car will be immovable while any door is opened or unlocked, and cannot be inadvertently opened when the elevator car is not at a landing. A "Stop" switch shall be provided in the automatic elevator compartment that will permit the elevator to stop at any location in the shaft, in case of emergency. 2018 Coal Mine Safety and Health Rules and Regulations Page | 45 of 133 === dc2018-12-0028-series-of-2018-pages-046.ppm === Rule 175 A slack cable device shall be installed on automatic elevators which will automatically shut-off the power and engage the brakes in the event the elevator is obstructed while descending. Rule 176 A platform for safe footing shall be provided during embarkation or disembarkation of workers from cage. Rule 177 During the development of shaft, either a ladder or hoist shall be provided to allow workers to escape quickly in the event of an emergency. C. Hoisting of Persons and Materials Rule 178 The winding engine shall be such that: a. When running at various speeds with light and heavy loads, it can be readily slowed and stopped, and can be immediately started again in either direction by the hoisting operator; b. It can lift from the bottom to the top of the shaft or winze the maximum unbalanced load on one drum. This provision shall not apply in cases where other means can enable workers below to reach the top of shaft or winze; c. Each winding drum when unclutched from the engine can be maintained in a position of rest by means of its own brake or brakes, with no more slipping greater than thirty centimeters when the conveyance is loaded to the maximum permitted weight of material or to double the maximum permitted weight of persons, whichever is greater. In calculating the total weight of a person for the purpose of this sub-regulation and of Rules 185 and 216, seventy (70) kilograms shall be allowed for each person; d. Where no part of the rope is rigidly fixed to the winding drum or sheave, there shall be no dangerous slipping of the rope on such drum or sheave under any possible working conditions. Rule 179 There shall be on the drum of the winding engine such flanges or horns, and also, if the drum is conical or spiral, such other devices as may be sufficient to prevent the rope from slipping off or coiling unevenly. Rule 180 Every winding engine, shall, in addition to any marks on the rope, be provided with reliable depth indicators conveniently situated, which will clearly and accurately show to the hoisting operator at his driving seat at all times: a. The position of the cage, skip or other means of conveyance; and b. At what places in the shaft changes of gradient necessitate reduction in speed. 2018 Coal Mine Safety and Health Rules and Regulations Page | 46 of 133 === dc2018-12-0028-series-of-2018-pages-047.ppm === On any new engine erected after approval of this order, the pointer of the dial indicator on the driver’s right hand shall move in a clockwise direction when lowering and in the case of a post and spiral indicator the pointer shall move up or down as the conveyance move or down. In the case of Whiting hoists, single drum hoists and hoists having two (2) drums permanently fixed on one shaft only one indicator need be provided. Rule 181 In every shaft exceeding one hundred meters in depth, adequate provision shall be made whereby the engine driver is warned of the arrival of the cage, skip or other means of conveyance at a point in the shaft, the distance of which from the top landing place is less than the equivalent of three revolutions of the drum or sheave of the winding engine. Rule 182 To all engines operating in shafts, the following shall apply: a. Where workers are regularly conveyed, there shall be fitted at least one efficient automatic overwinding prevention device; b. Where winding is carried on in a shaft, there shall be fitted above the bank spring keps, or jack catches, or some other effective contrivance to support any conveyance detached as the result of an overwind; c. In the case of a winding drum system in a vertical shaft where the end of the winding rope is fastened to the drum of the winding engine, there shall be fitted detaching hooks to detach from the winding rope and support any overwound conveyance in the headgear. Such detaching hooks shall be additional devices to those required in paragraph (b) above: Provided that the Bureau may grant exemption from the requirement of fitting detaching hooks in the case of winding system in a vertical shaft in the course of sinking; d. In the case of winding system in a vertical shaft where the winding rope is not fastened to the drum or sheave of the winding engine: i. The over-run space on the headgear above the highest established stopping place shall be provided with rigid guides or other devices so arranged that the overwound conveyance is retarded in order to minimize the risk of colliding with the rope sheave or the buffer stops in the headgear; and, ii. The over-run space at the bottom of the shaft below the lowest established stopping place shall be provided with rigid guides or other devices so arranged that an overwound 2018 Coal Mine Safety and Health Rules and Regulations Page | 47 of 133 === dc2018-12-0028-series-of-2018-pages-048.ppm === conveyance is retarded and arrested before it can collide with any fixed obstacle. e. To all winding engines with a permitted speed of over three hundred (300) meters per minute, there shall be fitted and in use a tachograph and speed indicator shall be maintained in efficient working order. The speed indicator shall be situated that the winding speed can at all times be easily read by the engine driver from his driving seat. Rule 183 a. The head frame shall, except in such cases as may be exempted in writing by the Bureau, be carried to such height as to allow a clearance of at least eight (8) meters in which the conveyance can travel above the highest passenger landing place in case of overwind before it collides with any fixed obstacle excluding contact with any retarding appliances provided in paragraph (d) of Rule 182. b. The shaft shall, except in cases which may be exempted in writing by the Bureau be carried of such depth as to allow an over-run space of at least (8) meters in which the conveyance can travel below the lowest passenger landing place in case of an overwind before it collides with any fixed obstacle, excluding contact with any retarding appliance provided for in paragraph (d) of Rule 182. Provided that such over-run space need not be provided in the case of a shaft in the course of sinking or in the case of a shaft not exceeding three hundred (300) meters in depth where the winding system does not include the use of a balance rope or a tail rope. Rule 184 Requirements and procedures regarding examination, testing and use of hoist rope, tail rope or balance rope are as follows: a. A winding rope, balance rope or tail rope newly put on, whether new or previously used and the attachments connecting any such rope to any conveyance or balance or counterweight shall be carefully examined by a competent person appointed for the purpose by the superintendent, and shall not be used in connection with the raising or lowering of persons until the conveyances loaded with the maximum permitted weight have been run two complete test trips down and up between the highest and the lowest stopping places ordinarily in use. The result of this examination and test shall be immediately recorded in a log book, termed the Rope Record Book, which shall be open to the Bureau or its authorized representative. The record shall be signed by the person who conducted the examination and test; b. The Rope Record Book shall contain the following particulars: 1. Name of manufacturer of rope Date of manufacture of rope 2018 Coal Mine Safety and Health Rules and Regulations Page | 48 of 133 === dc2018-12-0028-series-of-2018-pages-049.ppm === Date rope put on Name and type of shaft Name of compartment Winding plant certificate number Coil number of rope Length of rope in meters Weight of rope per meter, in kilograms Diameter of rope in centimeters Width and thickness of rope in centimeters Construction of rope: Type and length of lay Number of strands Class of heart of rope Lubrication Construction of strands: Number of wires Diameter of wires Class of core Class of steel in wires Tensile strength of steel Breaking load of rope Rope test certificate number and place test ii. Dates of recapping rope Dates of testing rope Breaking load of each test Dates of shortening rope Dates of turning rope end for end Date rope taken off Dates of annealing or renewing rope connections c. The records shall be examined and countersigned by the examiner appointed as soon as practicable after any entry is made. d. When anew winding rope, balance rope or tail rope to be used in connection with the raising or lowering of persons is put on, the particulars specified in paragraph (b) (i) above shall be forwarded to the Bureau in duplicate. e. When a winding rope, balance rope or tail rope, which has previously been in use and which is to be used in connection with the raising or lowering of persons is put on anew, the particulars specified in paragraph (b) (i) and (b) (ii) above shall be forwarded to the Bureau in duplicate. Rule 185 Where the winding system is such that it allows the periodical testing of the winding rope as required by Rule 200, 201, 202, and 203 and a balance rope or tail rope is 2018 Coal Mine Safety and Health Rules and Regulations Page | 49 of 133 === dc2018-12-0028-series-of-2018-pages-050.ppm === Rule 186 Rule 187 2018 Coal Mine Safety and Health Rules and Regulations not used, no winding rope shall be used for the raising or lowering of persons or material if the breaking load at any point in the rope is lower than: a. Ten times the effective load of the combined weight of the conveyance and its attachment and the maximum permitted number of persons or load of material, or b. Nine times, the effective load of the combined weight of the conveyance and its attachments and the maximum permitted load of material, or c. Five times the effective load of the combined weight of the rope between the headgear sheave and the lowest working point of the conveyance, the conveyance and its attachments and the maximum permitted number of persons or load of material, or d. Four and one-half times the effective load of the combined weight of the rope between the headgear sheave and the lowest working point of the conveyance, the conveyance and its attachments and the maximum permitted load of material, or e. Nine-tenths of the initial breaking load of the rope, whichever is the highest. For purpose of this sub regulation: "effective load" shall be the static weight in the case of a winding rope operating in a vertical plane, and it shall be 1.05 times the vertical component of the static weight in the case of a winding rope operating in an inclined plane and "attachments" shal! include everything suspended from or attached to the conveyance other than the winding rope. Where the winding system is such that it allows the periodical testing of the winding rope as required by Rules 200, 201, 202 and 203 and a balance rope or tail rope is used, no winding rope shall be used on the winding engine for the raising or lowering of persons or materials, if the breaking load at any point in the rope is lower than that permitted in writing by the Bureau, or nine-tenths of the initial breaking load, whichever is the highest. Where the winding system is such that it does not allow periodical testing of the winding rope, as required by Rules 200, 201, 202 and 203, no winding rope shall be used on the winding engine for the raising or lowering of persons or materials if the breaking load at any point in the rope is lower than one and one-half times that is specified in sub-paragraph (c) or in subparagraph (d) of rule 185, or nine tenths of the initial breaking load, whichever is the highest: Provided that the Bureau may in consideration of the depth of wind or the multiple system of winding ropes used, permit a winding rope to be used on such winding engine with such lower breaking load as he may specify. Page | 50 of 133 === dc2018-12-0028-series-of-2018-pages-051.ppm === Rule 188 Rule 189 Rule 190 Rule 191 Rule 192 Rule 193 Rule 194 Rule 195 Where a winding engine not used for the raising or lowering of persons or materials operates in a shaft or winze where persons are regularly conveyed, no winding rope shall be used on such winding engine if the breaking load at any point in the rope is lower than the minimum permitted for similar winding system in Rules 185, 186 and 187. No balance rope or tail rope shall be used in any winding system in a shaft or winze where persons are regularly conveyed if the breaking load at any point in such rope is lower than six times the effective load of the combined weight of the rope and one-half the weight of the tail carriage, if any, or lower than nine-tenths of the initial breaking load of the rope, whichever is higher. In case of winding engine erected before approval of this Circular, where the winding arrangements are such to render any provision of Rules 185, 186, 187, 188 or 189 onerous, the Bureau may grant exemption therefrom under such conditions as deem proper. No trolley, trailer or other conveyance shall be attached to a conveyance operated by a winding engine in a shaft or winze where workers are regularly conveyed unless permission in writing has been obtained from the Bureau under such conditions as may be imposed. No cage, skip or other conveyance not provided with proper roof or cover on the end nearest the surface and, if required by the Bureau with safety catches shall be used for the raising or lowering of persons in any vertical or steeply inclined shaft, other than persons engaged in sinking operations, conducting an examination, effecting repairs or doing work therein. The cage used for raising or lowering of persons shall be designed such that any portion of a person’s body shail not extend outside the cage to prevent an accidental contact with the timbering or other equipment or the sides of the shaft. Floors or doors shall be so fitted that they cannot accidentally open. The Operator shall fix the maximum duration of the shift to be worked by the hoisting operator. The Resident Manager shall appoint in writing competent person or persons whose duty shall be to examine carefully: a. At least once a day the winding ropes, the balance or tail ropes, the connection of the winding ropes to the drums, the connections referred to in Rule 202, the conveyances and any safety catches attached thereto, the pulley wheels and sheaves, the brakes, the depth indicators, the safety devices and all external parts of the winding equipment upon the proper working of which the safety of persons depend; 2018 Coal Mine Safety and Health Rules and Regulations Page | 51 of 133 === dc2018-12-0028-series-of-2018-pages-052.ppm === b. Atleast once a week, the signaling arrangements and the safety devices used in connections therewith; c. At least once a week, the guides or rails and the winding compartments generally including the doors, gates or barriers and auxiliary equipment at stations and landing platforms; d. At least once a week, the overwinding prevention devices and the external parts of the engine: e. At least once a year, the winding engine as to the working condition of the internal mechanical parts and, as far as reasonably practicable the internal electrical parts; f. At least once a month, at intervals not exceeding forty-five (45) days, the structure of the winding rope and the balance or tail rope, with a view to ascertaining the amount of deterioration thereof. For the purpose of this examination, the rope shall be thoroughly cleansed at place to be selected by the person making the examination who shall note any reduction in the circumference of the rope, any variation in the length of the lay of the rope, the superficial condition of the wires as to wear, corrosion, fractures and brittleness, and all other data necessary for ascertaining the amount, extent and distribution of the deterioration of the rope. If the examination discloses features such as undue or rapid wear, or features of the wire which, although not constituting sufficient reason for condemning the rope, call for more than usual attention the examination required under the paragraph shall be made more frequently; g. Atleast once a month or at intervals not exceeding forty-five (45) days, the connection between the winding rope and the drum and the connection referred to in Rule 202. Rule 196 If any weakness or defect is discovered during an examination as required under Rule 195, the person conducting examination shall immediately submit a written report to the Resident Manager. Until such weakness or defect is remedied, the winding plant shall not be used except as may be necessary while making the repair. Rule 197 The Resident Manager shall keep or cause to be kept at the mine the following: a. A Machinery Record Book in which shall contain the name and duties of each appointed person under Rule 195 to perform the duties mentioned in paragraphs (a) or (b) of Rule 195. A report of every examination referred to in said paragraphs shall be recorded and signed immediately in the Machinery Record Book by the person making the examination. This book shall be inspected and the reports therein countersigned at least once a week by the appointed person under Rules 143 and 144. 2018 Coal Mine Safety and Health Rules and Regulations Page | 52 of 133 === dc2018-12-0028-series-of-2018-pages-053.ppm === Rule 198 Rule 199 Rule 200 Rule 201 Rule 202 b. A Shaft Log Book which shall contain the name and duties of each appointed person under Rule 195 to perform the duties mentioned in paragraph (c) of Rule 195. A report of every examination referred to in said paragraph shall be recorded and signed immediately in the Shaft Log Book by the person making the examination. This book shall be inspected and the reports therein countersigned at least once a week by the superintendent. The superintendent or his duly designated person shall keep in the hoist room a Hoistman's Log Book, in which shall be recorded in duplicate the following: a. A report of the condition of the winding engine, including the brakes, clutches, reversing gear, depth indicators, and all other fittings. Such report shall be made and signed by the hoisting operator for each period of charge, the time and duration of which are to be recorded; b. A report of the condition of arrangements together with a record of signals received by the driver which he has questioned. Such report shall be made and signed by the hoisting operator for each period of charge; c. Any special instructions involving the safety of persons given to the engine driver. Such entry shall be signed by the person giving instruction and countersigned by the hoisting operator. Entries on the Hoistman's Log Book shall be inspected and countersigned daily by the persons appointed to carry out the duties specified in Rule 195, The duplicate shall be inspected and signed daily by the person appointed in terms of Rule 143 and 144, Unless the winding system is such that it does not allow the shortening of the winding rope, a portion of the rope shall be cut from the end attached to the conveyance, the balance weight or the counter-weight, as the case may be, at intervals not exceeding six months and the rope recapped. The portion so cut off shall be of a length of at least four meters or such shorter length as the Bureau may permit in writing. From the portion of the rope cut off in Rule 200, an acceptable specimen shall without delay be sent to the proper authorities for testing. The test shall be at the expense of the Operator. A certificate showing the result of such test shall be furnished to the superintendent and made available to the Bureau. At intervals of not more than six (6) months, the connections: a. Between the conveyance and the winding rope, b. Between the conveyance and any other attached conveyance, and, 2018 Coal Mine Safety and Health Rules and Regulations Page | 53 of 133 === dc2018-12-0028-series-of-2018-pages-054.ppm === Rule 203 Rule 204 Rule 205 Rule 206 Rule 207 D. Signal Rule 208 Rule 209 c. Between the conveyance and any balance or tail rope, shall be annealed or given other proper heat treatment or be discarded and replaced; Provided that exemption from this provision may be granted by the Bureau in the case of connection of a class of steel, which does not require heat treatment. The provisions of this paragraph shall also apply to the connection between a counterweight and the winding rope and between a counterweight and any balance or tail rope. A proper record shall be kept of the heat treatment of the connections referred to in Rule 202 and the person appointed in terms of Rule 143 and 144 shall add to the record his report on the method and procedure followed in such treatment and his comments on the results. All such connections and their component parts shall be clearly marked for the purpose of identification. In no case shall a winding rope be used from which a weak or defective portion has been cut and the cut ends spliced. No winding rope which has previously been in use in any place beyond the control of the Resident Manager shall be put on anew except with the permission of the Bureau, upon application made in writing to the Bureau. At least one spare winding rope suitable for each winding engine in use shall be kept in reserve on every mine, and shall be at all times ready for use, except when there are two engines for the same shaft or when the Bureau has in writing granted exemption from the requirements of this section. No person shall travel in a conveyance operated by winding engine if such conveyance is loaded or partially loaded with rocks or coal, and no person shall travel in a conveyance operated by a winding engine which is simultaneously used for the winding of rocks or coal: Provided that if authorized by the Resident Manager, persons engaged in sinking operations in a vertical shaft or winze may descend such shaft or winze in a conveyance operated by a winding engine which is simultaneously used for the raising of coal and other materials underground. Every shaft or winze fifteen (15) meters or more in depth shall be provided with an efficient and adequate means of distinct and definite signals between hoist room and the various points in the shaft where hoisting is being done. All signals shall be made distinctly, as follows: a. When the shaft is "ready to shoot", a five (5) bell signal is given to the hoist operator. He shall acknowledge that he is ready to hoist by returning the same signal. 2018 Coal Mine Safety and Health Rules and Regulations Page | 54 of 133 === dc2018-12-0028-series-of-2018-pages-055.ppm === a AMOR Ae Bee CARL Sie ree? ee Pe a Ol tes WA ES OSE NE Sy PD beak OS Wa ew BERR Cate CREE TNE ES BS aby Phot FIC ORR AM Firkeld.O et! Rule 210 Rule 211 Rule 212 Rule 213 Rule 214 Rule 215 b. After acknowledgement is made the hoist operator under no circumstances shall acknowledge any other signal given to him. Signaling devices shall be protected from falling objects. Signaling devices in shafts or winzes or stations shall be safe and within easy reach of the person inside the bucket, cage or skip. The signal code in use in the mine shall be posted conspicuously in hoist room, at all shaft stations, and at all places where signals are required. The signal code shall be plainly printed and of such size as to be easily read at all times. All signals must be given according to the signal code as determined by the Resident Manager. In addition to posting the full signal code at the required locations, there shal! be placed a separate sign board on which must be displayed in large legible letters the designation of the station and the corresponding bell signal. There shall be at least two effective methods of signaling between each of the shaft station and the hoist room, one of which shall be a telephone or speaking tube. E. Hoisting Ropes or Cables Rule 216 Rule 217 The factor of safety of a new cable shall be calculated by a competent engineer by dividing the breaking strength of the rope as rated by the manufacturers or in accordance with approved tests on a sample made by authorized agencies, by the sum of the maximum load to be hoisted, plus the total weight of the rope in the shaft when fully let out, plus bending and acceleration stresses. The minimum safety factors shall not be less than those shown in the following: Table I: Safety Factors of Hoisting Rope Minimum Minimum Safety Factor Safety Factor Depth in Meters of New Rope when rope must be Discarded 150 or less 8 6.4 151 to 300 7 5.8 301 to 600 6 5.0 601 to 900 5 4.3 901 or more 4 3.6 Excerpt from U.S. Bureau of Mines Bulletin No. 75 2018 Coal Mine Safety and Health Rules and Regulations Page | 55 of 133 === dc2018-12-0028-series-of-2018-pages-056.ppm === F, Attachment of Hoisting Ropes Rule 218 Rule 219 Rule 220 Rule 221 Rule 222 Rule 223 Rule 224 Rule 225 A rope may be attached by means of zinc-filled socket or rope clips or clamps. Socketing. The method of connecting sockets to cables shall meet the detailed specifications of the American Standard Association Pamphlet M-11 (pp.29-30). Rope clips. The standard U-bolt type cables clamps or clips shall be used. The base of U-bolt shall be in contact with the short end of the rope. The number of clips required to develop approximately 80% of the strength of a 6 by 19 plow steel rope is shown in the accompanying tabulations: Table II. Spacing and Number of Clips for Different Size of Hoisting Ropes Diameter Number Spacing Efficiency of Length of of Rope of Clips Between Clips Fastening Wrench to use (mm) (cm) (%) (cm) 6.35 5 11 77.4 45 22.22 5 14 79.1 60 28.57 5 18 80.0 60 25.4 5 15 79.9 60 31.8 6 20 82.1 60 34.92 7 23 - 60 37.65 8 25 - 60 41.27 8 25 - 60 44.45 8 28 - 60 47.60 8 30 - 60 37.65 8 30 - 60 Excerpt from U.S. Bureau of Mines Bulletin The length of the thimble required for clamped ropes attachment shall be at least fourteen (14) times the diameter of the rope and eight (8) times the rope diameter in width. Every hoisting cable shall be securely fastened. New rope shall be long enough to permit cutting of the end at least six (6) times. The cutting of the rope shall be on the point of the last clip at both ends. Not less than three (3) laps of rope shall be on the drum when the skip, cage or bucket is at the lowest point of the hoist way after the final cutting and the installation has been made. 2018 Coal Mine Safety and Health Rules and Regulations Page | 56 of 133 === dc2018-12-0028-series-of-2018-pages-057.ppm === G. Discarding of Hoisting Rope Rule 226 The rope shall be replaced and discarded on any of the following conditions: a. Has six (6) broken wires b. Wires on the crown are worn out to sixty (60) percent of their original diameter c. Sudden decrease in rope diameter d. Appearance of marked corrosion e. The actual factor of safety is less than the prescribed minimum factor of safety of such rope as shown in Table 1. f. Evidence of undue weakness or other conditions that indicate failure. H. Sheave and Drums Rule 227 Sheaves and drums shall be at least as large as the minimum size recommended by the manufacturers. Good practice requires that the diameter of the drum or sheaves for wire rope shall not be less than as follows: Table IIT Diameter of Drum or Sheave with Respect to Size of Rope Type of Rope Diameter of Drums or Sheaves For ropes of 6x7 construction 96 times the rope diameter For ropes of 6x19 construction 60 times the rope diameter For ropes of 8x19 construction 30 times the rope diameter For ropes of 6x37 construction 30 times the rope diameter U.S. Bureau of Mines Publication (Miner's Circular No. 54, 1965) Rule 228 Fleet angles of one and half (1 1/2) degrees or less shall be used. Rule 229 Proper lubrication of the rope shall be done. Section 8: Shafts and Slopes A. General Provisions Rule 230 All shafts shall be provided with shaft doors, gates, guard rails and other protection as may be necessary and shall be kept closed at all times when not in use. Rule 231 No stoping shall be done closer than fifteen (15) meters from any active main shaft. Rule 232 All shafts and winzes shall be provided with ladder ways when the inclination from the horizontal exceeds twenty degrees. 2018 Coal Mine Safety and Health Rules and Regulations Page | 57 of 133 === dc2018-12-0028-series-of-2018-pages-058.ppm === Rule 233 Rule 234 Rule 235 Rule 236 Rule 237 Rule 238 Rule 239 Rule 240 Rule 241 Rule 242 Rule 243 Rule 244 Rule 245 Rule 246 2018 Coal Mine Safety and Health Rules and Regulations All shafts stations, loading and landing places shall be kept clean at all times. All inflammable materials including gasoline, diesel oil and other petroleum products shall not be stored at shaft stations or less than fifteen (15) meters radius from shaft. In general, the regulations applicable to shafts and are applicable to winzes shail be adopted as rules for winzes. When any work is to be done in a shaft, the hoistman shall be notified and informed as to the nature of the work to be done. Upon completion of the work, a clearance shall be given to the hoistman by the person in charge of the work. Workers working in a shaft or winze with an excess of six (6) meters of open space below them shall wear safety belts with the safety lines secured firmly. It is prohibited to inspect or work in a shaft alone. It is prohibited to commence work in shaft until the hoistman has been duly advised and has turned over the signaling responsibility of the shaft to the repair workers. No hoisting shall be done in a hoisting compartment while the said compartment is under repair or inspection. In making shaft repairs, hoisting may be allowed if required in making such repairs or inspections. When necessary hoisting shall be done above workers working in a shaft or winze; double deck bulkheads shall be placed above the working chamber so as to give adequate protection to workers. A sign conspicuously marked "WORKERS WORKING IN SHAFT" shall be placed where necessary or guards shall be placed where required during the time the workers are at work in the shaft. All materials lowered or hoisted in shafts shall be properly secured in place. All shaft timbers shall be cleaned above the point of repair starting at the top and working down. Repair work in shaft equipped with cage or skip shall be done from an adequate platform bolted to the cage or skip with a steel or iron bonnet securely clamped on the hoisting cable, or a cage with a stationary platform of sufficient strength shall be used. When changing skip or cage or doing any other work in shaft, it shall be the duty of the person in charge of the work to see that appropriate materials are used for Page | 58 of 133 === dc2018-12-0028-series-of-2018-pages-059.ppm === Rule 247 Rule 248 Rule 249 Rule 250 Rule 251 Rule 252 Rule 253 Rule 254 Rule 255 platform. A wooden platform shall not be less than ten (10) millimeters thick and with an opening of not more than five (5) centimeters in width. When workers are working in shaft, a suitable covering shall be provided to prevent materials from falling down the shaft. It is prohibited to place tools or materials near shaft where they are likely to fall. When workers are working at the bottom of a shaft or winze, the cage, skip, bucket or other appliances shall never be lowered directly to the bottom but always stopped about 4.5 meters above until a signal is given to lower them. If electrical work has to be done in or adjacent to the hoisting compartment of any shaft, the work shall be done from a cage or skip. If said cage or skip hangs up and cannot be used, a good bulkhead above the working platform must be provided before proceeding with the work. If work has to be done on top of muck in loading pocket, it shall be the duty of the repairman to notify the station tender who shall then guard against loading while such work is in progress. After completion of repair in the shaft, a trial run shall be made of the empty cage or skip to ascertain whether the shaft is safe and clear. The Safety Engineer shall] conduct examinations of slope and shaft areas for hazardous conditions, including tests for methane and oxygen deficiency: a. Within 90 minutes before each shift; b. At least once on any shift during which workers are employed inside any slope or shaft during development; and, c. Both before and after blasting. All hazards found during any pre-shift or on-shift inspections shall be corrected before workers are allowed to enter, or continue to work in such slope or shaft. If hazardous conditions cannot be corrected, or excessive methane concentrations cannot be diluted, the area shall be vacated and no workers shall be permitted to re- enter the slope or shaft until the hazardous conditions have been abated. No work shall be performed in any slope or shaft, no drilling equipment shall be started, and no electrical equipment shall be energized if the methane content in such slope or shaft is 1.0 volume per centum or more, Diesel-powered equipment used in the drilling, mucking, or other excavation of any slope or shaft shall be permissible, and such equipment shall be operated in a permissible manner and shall be maintained in a permissible condition. 2018 Coal Mine Safety and Health Rules and Regulations Page | 59 of 133 === dc2018-12-0028-series-of-2018-pages-060.ppm === B. Shafts or Winze Sinking Rule 256 Rule 257 Rule 258 Rule 259 Rule 260 Rule 261 Rule 262 Rule 263 Rule 264 Rule 265 Rule 266 2018 Coal Mine Safety and Health Rules and Regulations Hoistman shall always stop bucket about one (1) meter from the shaft bottom and wait for signal to lower it. Riding on cross-head or bucket rims shall not be allowed. When it is necessary to blast in shaft bottom or shaft station, the hoistman upon receiving the blasting signal shall raise the bucket or skip about one (1) meter and lower back to former position to acknowledge the signal. He shall not answer any other signal after this except the signal to hoist workers. Shaft workers shall stand in the clear when hoisting or lowering bucket in shaft. Shaft timbers shall be cleaned after each blasting operation and guides and timbers inspected before doing any other work. It is prohibited to use open hooks in buckets cage or skip in hoisting. No bucket or other means of conveyance shall be allowed to leave the top or bottom of the shaft or winze unless the worker in charge thereof has steadied it. In shaft or winze sinking, the bucket or other means of conveyance shall not be filled with loose rock or ground above the level of the brim. No person shall be allowed to work at the bottom of the shaft unless protected by an adequate covering extending over the whole area of the shaft, sufficient space only being left therein for the passage of any sinking cage, skip or other means of conveyance. In case of vertical shafts, such covering shall be situated not more than eighteen (18) meters from the shaft bottom. In case of inclined shafts, such covering shall be situated not more than twenty-seven (27) meters from the shaft bottom. In the course of sinking a shaft or winze, the ladderway shall be provided within such minimum distance from the bottom of the said shaft or winze that will secure the ladderway from damage during blasting. From the lower end of such ladderway to the bottom of the shaft or winze there shall be provided: a. Chains, chain ladders or wire rope ladders where the inclination is more than thirty-five (35) degrees and less than seventy (70) degrees. b. Chain ladders or wire rope ladders where the inclination is seventy (70) degrees or more. Before drilling is commenced in any shaft in the course of sinking, the worker shall thoroughly wash over all the ground within one (1) meter of any hole to be drilled with water under a pressure of not less than 2.0 kgs/sq. m or, if the ground to be Page | 60 of 133